There are a lot of really attractive t-shirts and other apparel on eBay. Humorous ones that can't be found easily in stores pop out the most. However there is a big confusion between screen printed shirts and vinyl iron-on shirts. I will do my best to clear up this confusion.
Just to give you an idea of the difference: Overall, most of your college shirts, sport team shirts, and graphic tees you find in most stores (not all) are produced using screen printed method. The best example, however, is a typical college t-shirt.
Screen Printed method. The method goes as follows:
Vinyl iron-on method. The method goes as follows:
Sincerely,
Mad Cows Design
www.MadCowsDesign.com
Just to give you an idea of the difference: Overall, most of your college shirts, sport team shirts, and graphic tees you find in most stores (not all) are produced using screen printed method. The best example, however, is a typical college t-shirt.
Screen Printed method. The method goes as follows:
- Method:
- The graphic is printed directly onto the shirt.
- Pros:
- It is a cheaper method to produce screen-printed shirts, meaning the savings are usually passed onto the buyers (ideal for very large orders - certain events like a company/faculty baseball game, conventions, etc.)
- These shirts can have multiple colors throughout the graphics, no extra preparation is needed
- Cons:
- It's is not durable in the wash/dry as the t-shirt made using the vinyl method. You will began to see flaking and this fading will be more noticeable with each wash cycle
- The dry cycle can dry out the graphic very easily (compared to the vinyl method), causing cracking, peeling and flaking
Vinyl iron-on method. The method goes as follows:
- Method:
- The graphic is cut out perfectly in a vinyl cutting machine. So if your shirt was to say "Joe's Pizza," every letter would be precisely cut out by the machine.
- The vinyl is then laid on a shirt and ironed on by a heat-press (a machine that transfer the graphic to the shirt at extremely high temperatures)
- Pros:
- The shirt can withstand multiple wash and dry cycles without a problem (this is ONLY true for THERMOFLEX vinyl). Always ask the company what type of vinyl they use!
- This method is preferred among high-quality apparel retailers
- Cracking, peeling and flaking are much more resilient (THERMOFLEX vinyl)
- Cons:
- The method is a more expensive method because vinyl is a higher quality product compared to screen prints. This usually hurts the buyers who are wanting to order a large quantity
- Usually it is difficult to produce more than one color per shirt. However, professionals (established shirt retailers) can usually do this flawlessly
Sincerely,
Mad Cows Design
www.MadCowsDesign.com
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Guide created: 11/17/07 (updated 09/21/08)


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