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48V charge meter fuel gauge installation on G19 Yamaha

by: tizgolfcars( 337Feedback score is 100 to 499) Top 5000 Reviewer
1 out of 1 people found this guide helpful.
Guide viewed: 747 times Tags: gas guage | fuel meter | charge meter | Yamaha G19 | 48V


State of charge meters are the electric golf car's gas fuel gauge.  Gas tank level cannot be measured in a golf car that does not have gas.  Instead of gas the battery pack state of charge is measured. Charge meters measure voltage and show approximately how much running time is left until the car needs recharging. 

Installation is principally the same for all electric golf cars.  This guide shows specifically on a Yamaha G19 model golf car.  This guide is relevant for all 48V Yamaha golf cars.  The battery configurations may be different in other 48V models but the principle for installation remains the same.   The following two analog gauges (needle gauge meters) are wired the same way.

                 

Tools required for charge meter installation
  • cordless driver or corded drill
  • 2" hole saw
  • 1/4" drill bit
  • wire cutter
  • wire stripper
  • wire crimping tool
  • small crescent wrench
Supplies required, not included with charge meter
  • length of red color 18 gauge wire
  • length of black color 18 gauge wire
  • two 5/16" ring terminals
  • two 1/8" ring terminals
  • cable ties
The meter must be attached parallel to the entire battery pack.  Lift and remove seat cushion assembly.  View will look as follows when standing in the bag well peering over the seat cushion of the golf car.


Batteries are best viewed as an illustration.  Illustrated are batteries numbered one through six.  Battery numbers one and six are used to install the charge meter.





Meter can be installed on dash panel or on the center of the seat console.  When installed on the dash position meter to the right of the key switch. When installed on the seat console position near the center top of the console near the driver's right leg.  Its easiest to position the meter on the seat console.

Use hole saw to drill a 2" diameter hole in the seat console.  Place meter in hole and secure with angle bracket and screws provided.  Make two lengths of wire with loop terminals one red and one black.  Must be long enough to connect gauge to battery pack.  Exact length varies depending upon where meter is located on car.  Both lengths of wire have loop terminals.  One end 5/16" loop terminal and the other end 1/8" loop terminal.

Refer to battery pack illustration for wire connections.
Red wire 5/16" loop connects to battery positive terminal A
Red wire 1/8" loop connects to charge meter's positive terminal
Black wire 5/16" loop connects to battery negative terminal C
Black wire 1/2" loop connects to charge meter's negative terminal

Secure wires with cable ties.  Thats it now there is no more guesswork for how much longer the car can go before it quits running.

Guide ID: 10000000006404752Guide created: 03/31/08 (updated 09/21/09)

 
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