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36V charge meter fuel gauge installation on ezgo cars

by: tizgolfcars( 335Feedback score is 100 to 499) Top 5000 Reviewer
12 out of 12 people found this guide helpful.
Guide viewed: 3238 times Tags: 36V | charge meter | installation | gas gauge | ezgo


State of charge meters are the electric golf car's gas fuel gauge.  Gas tank level cannot be measured in a golf car that does not have gas.  Instead of gas the battery pack state of charge is measured. Charge meters measure voltage and show approximately how much running time is left until the car needs recharging. 

Installation is principally the same for all electric golf cars.  This guide shows specifically on a 1995 year E-Z-GO medalist model golf car.  This guide is relevant for all 36V ezgos made from late 1994 to 2007.  The following two analog gauges (needle gauge meters) are wired the same way.  Guide illustrates with a square face meter.
                      

Tools required for charge meter installation
  • cordless driver or corded drill
  • 2" hole saw
  • 1/4" drill bit
  • wire cutter
  • wire stripper
  • wire crimping tool
  • small crescent wrench
  • rivet gun
Supplies required, not included with charge meter
  • length of red color 18 gauge wire
  • length of black color 18 gauge wire
  • two 5/16" ring terminals
  • two 1/8" ring terminals
  • cable ties
  • small black head rivet
The meter must be attached parallel to the entire battery pack.  Standing on the driver's side of the golf car lift and remove seat cushion assembly.  View will look as follows.


Part of the battery pack is concealed by the golf car body and is best viewed as an illustration.  Photograph above has black battery cables, illustration below has red cables for clarity.





Meter can be installed on dash panel or on the center of the seat console.  When installed on the dash position meter to the right of the key switch. When installed on the seat console position near the center top of the console near the driver's right leg.  Shown installed next to the key switch.



Use hole saw to drill a 2" diameter hole in dash to the right of the key switch.  Drill out two rivets holding the key switch plate in place.  With rivets drilled out plate drops out of dash.  Place meter in hole and secure with angle bracket and screws provided.  Make two lengths of wire with loop terminals one red and one black.  Must be long enough to connect gauge to battery pack.  Exact length varies depending upon where meter is located on car.  Both lengths of wire have loop terminals.  One end 5/16" loop terminal and the other end 1/8" loop terminal.

Refer to battery pack illustration for wire connections.
Red wire 5/16" loop connects to battery positive terminal A
Red wire 1/8" loop connects to charge meter's positive terminal
Black wire 5/16" loop connects to battery negative terminal C
Black wire 1/2" loop connects to charge meter's negative terminal

Secure wires with cable ties.  Replace key switch plate assembly.  Use rivet gun to secure.  Alternatively a small screw will secure plate to dash console.  Thats it now there is no more guesswork for how much longer the car can go before it quits running.









Guide ID: 10000000006404690Guide created: 03/31/08 (updated 10/20/09)

 
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